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AD9388A failure

Hello there,

We have relative high production failure ratio with AD9388A. About 3-5% of the chips must be replaced manually on the board, because digital interface doesn't work. The symptoms are same with all failed chips: there is a 2.6 khz  2.4V pk-pk square signal added to the incoming TMDS clock lines (and sometimes to data lines) with 0V low-level DC voltage. It seems that the chips turn-off and turn-on the internal terminal resistors periodically (the incoming clock is not detected according to the registers). Replacement of the chips has solved the issue in every cases. The failure always occurs at the first test after production, the replaced (or not failed) chips are reliable in long-term.

Please let me know if anybody has an idea about the possible origin of the issue. (our first idea was ESD discharge, but verifying the production process had no result).

David

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  • FormerMember
    FormerMember
on Nov 10, 2011 5:05 PM
0

Hi David,

I seriously doubt that ADI ever sold trays of chips with 5% failure rate.  We have millions of these chips out there and 5% failure rate would definitely have rasied some red flags by now.  So I have some more questions.

1) Is your design based on our reference design including ESD protection and power supplies?

2) What are the part numbers, date codes and lot numbers right off the chips, not just the packaging?

3) Where did you purchase these chip from?

4) Are you seeing these failures across multiple trays or is it isolated to just one tray of parts?

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  • FormerMember
    FormerMember
on Nov 10, 2011 5:05 PM
0

Hi David,

I seriously doubt that ADI ever sold trays of chips with 5% failure rate.  We have millions of these chips out there and 5% failure rate would definitely have rasied some red flags by now.  So I have some more questions.

1) Is your design based on our reference design including ESD protection and power supplies?

2) What are the part numbers, date codes and lot numbers right off the chips, not just the packaging?

3) Where did you purchase these chip from?

4) Are you seeing these failures across multiple trays or is it isolated to just one tray of parts?

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