We are having problems with HMC733 in our synthesizers. When the Vtune voltage is at a level corresponding to fundamental freq close to 18 GHz we observe that the VCO generates a particularly strong sub-harmonic signal at ca. 9 GHz This could be even stronger that the fundamental. Needless to say that VCO behaving like this baffles the PLL completely.
A number of HMC733 parts installed in a PLL-based synthesizer develops this strange behaviour either right after installation or after a short while. As a result the synthesizer is unable to generate any reasonable signal close to 18 GHz. Besides this sub-band all seems to work as expected.
To check what is going on we have installed one of the problematic VCOs on a bare PCB with the Vcc, and Vtune connected and the Pout routed with a semi-rigid coaxial line. With this circuit we could observe the behaviour of the VCO only and confirm that a number of chips we were working with exhibited the behaviour like described above. The problem is unlikely to be connected to the mounting/soldering procedure of our chips. Over the last year we built a number of synthesizers using the same soldering techniques and ...all of them are still working correctly. A month ago we built a synthesizer (let's call it SythA) and it also works OK. Using the same PCB layouts, and the same components we built then a copy of it -- SythB. All the problems described above were observed in SythB.
I wonder what operating conditions can cause HMC733 to work in a way described above. We have seen this behaviour in at least 3 chips now. The last one is quite interesting... We had a EVAL board EV-ADF41513SD2Z (with a HMC733 installed). It worked fine so we took its HMC733 out, checked that the harmonics are below -20 dBc and all is within specs. Then we installed it on SynthB, hoping that a verified and good component will bring SythB back to life in all 10-20 GHz band. This helped as the synthesizer was working fine for a week or so. But... after this week we are now seeing again the behaviour described in the beginning of this post quite often. Again, the synthesizer does not work close to 18 GHz, while it works fine outside of this band.
We will appreciate a lot some hints as to what can go this wrong in only one of the sythesizers (SynthB) while the another one (SynthA) working exactly in the same condiftions does not show any problems.
Sorry to hear that you are having problems with some of the HMC733 parts that you have received. The HMC733 parts you have are spec compliant per the datasheet (spur performance isn't guaranteed) however the out of band performance isn't what it should be. It seems that a few parts produce what appears as a spurious signal at half of the RFOUT frequency typically falling between 8 GHz and 9 GHz when operating between 16 GHz and 18 GHz. This spur can appear / disappear over very small tuning range changes, as little as 10mV. Unlike most of the HMC narrow band VCO's which rely on an oscillator topology that results in a consistent 1/2 harmonic, the HMC733 is a fundamental oscillator so this tone should not exist. When this sub-tone appears, instead of a single tone appearing at the VCO / RF input to the PLL, the ADF41513 sees 2 tones and becomes confused and fails to lock. Interestingly, although the HMC733 has been released for nearly a decade, it has really been since customers began pairing the HMC733 and ADF41513 parts together that this problem fully manifested itself. If we review the input sensitivity plot vs temperature for the ADF41513 (Fig 11) we can see why this occurred. Over the out of band frequency range of 8 GHz - 9 GHz the ADF41513 will function with input signals ranging from -37 to -24 dB but across the desired frequency range of 16 GHz to 18 GHz the sensitivity varies from -24 dB to -17.5 or nominally, + 7dB higher. In fact, the 8 GHz - 9 GHz region falls within the best portion of the band for input sensitivity which is not helpful when an undesired spur lands in this region.
Now, if we consider figure 11 in the ADF41513 datasheet you can see that depending on the device, after soldering parts to evaluation boards, the input sensitivity varies ±5.5 dB from part to part over 8 GHz - 9 GHz while at our desired range of 16 GHz to 18 GHz the input sensitivity varies nearly ±10 dB. Some of this behavior is likely tied to the device itself but we also have evidence that indicates that it may be tied to differences in the boards or soldering itself. If we consider these sensitivities along with solder creep this may explain why a part that initially worked failed to work later. If the ambient temperature remains constant, I would expect solder creep to complete within 24 hours if we are dealing with only the evaluation board but it the part were soldered onto a system level board mounted in a chassis and the system were to be run over temperature the solder creep would likely take considerably longer to fully complete. Depending on the spur level and the input sensitivity of the new PLL relative to the spur, I can see how this might happen especially when we consider that the edge of this input signal is used to trigger the phase frequency detector inside the PLL. IF operating near the threshold for triggering, small changes in signal levels can make the difference between a part that works and one that does not.
The root of the issue is tied to process variation and marginal out of band, buffer amp stability in the oscillator. Based on feedback we have received from customers the problem affects just a few devices (as you have witnessed). Customer applications that result in a very good load for the VCO, those not operating at cold temperatures, or those not using the 8 - 9 GHz portion of the band may never have a problem. We are in the process of correcting this issue but until we have a more permanent solution there are a number of ways to address the problem.
1) Install a narrow band filter to attenuate any spurs from 8 - 9 GHz to -40 dB or better, the filter should not significantly attenuate any frequencies in the pass band of 10 GHz - 20 GHz.
2) Provide a very good broadband resistive match at that output of the VCO. Our in-house testing revealed that loads with a return loss in the 28 - 30 dB range were enough to prevent the spur from appearing even at -40°C where gain is high. This was verified using only the HMC733 evaluation board. Unfortunately, the 14 - 15 dB of insertion loss that will come with this level of return loss will result in input levels at 20 GHz that are marginal for reliable operation of the ADF41513 over temperature so I recommend starting with a 50-ohm, 10 dB pi pad attenuator which will provide about 5 dB of margin. It may be possible to increase this to 12 dB, but this would reduce margin to 3 dB. This approach could also be modified and combined with the filtering mentioned above.
3) Another solution is always attempt to lock at frequencies between 16 GHz and 18 GHz by approaching them from the upper end of the band. This prevents the ADF41513 from ever seeing the spur so reliably locks.
4) The input sensitivity of the ADF41513 could be reduced by adding a shunt resistor much in the same way as we do on some of our frequency divider products with differential inputs in order to prevent them from oscillating in the absence of an input signal. Unfortunately deriving this value is bit empirical and very time consuming so currently we have not pursued this option.
UPDATE (1.10.2020): Since posting this we have confirmed that exact frequencies where this can occur will vary anywhere from 15GHz or so to 18GHz depending on the load presented at the output of the VCO. I also found that adding a shunt 120 ohm resistor as close to the RFOUT pin of the HMC733 as possible, improves the stability of the buffer amplifier. I also tried 96 and 150 ohms but 120 ohms was best using the eval board and nearly eliminated the parasitic oscillation at -40°C on a device experiencing significant parasitic oscillations (only occurred a couple of times and over very narrow vtune ranges (<0.1V). The exact value required for your application may vary slightly. This modification only reduces the output power by about 2 dBm and may be a viable solution for some applications. Any further improvement at problematic frequencies should be able to be suppressed by adding a narrow, band-reject filter or a HP filter (ideally downstream from any resistive attenuator that may be in place).
Hopefully this helps,
We are also seeing this issue with our 10-20GHz Synthesizer, which is the same schematic as the ADF41513 Evaluation Board (ADF41513 + HMC733).
We are seeing the PLL fail to maintain lock when 16GHz < F < 18GHz.
I am in the process of trying items 1-4) above to try to fix the issue in the short term.
I will also be monitoring this question to hopefully get more information from ADI as it becomes available.
We have tried adding a High Pass Filter in the feedback path to the ADF41513. The part was the Minicircuits XHF2-1352+ (XHF2-1352+ Link). This part has ~ -17dBc rejection at 9GHz,
Unfortunately, this did not seem to work. We found it very difficult to make the modification, as we did not have a footprint on the PCB to place this part, so the results might be suspect. I would recommend that ADI try this modification on their Evaluation Board.
We also tried items 3 and 4 without success. Item #2 is a non-starter, as reducing the output power of the VCO by 10dB does now allow enough RF power to drive the following stage, which is a freq. doubler.
Any suggestions from ADI would be most helpful.
We have been able to fix the issue with the HMC733 instability by putting a 5dB pad on the output of the VCO. Please see the attached schematic.
Even with the 5dB pad in place, the RF input power to the ADF41513 still has ~ 5dB margin on the sensitivity spec at 20GHz.
Note that so far this result is based on a sample of 1. And we have yet to test the fix over temperature.
We tested a similar approach in one of our synthesizers. A small piece of thick absorbing foam placed between the VCO and EP2k+ o the EVAL board helped to stabilize the circuit. No added insertion loss with this method.