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CN-0357 Design Details

Hello,

I am new to the world of interfacing with electrochemical sensors, and, a relatively new EE as well. I was hoping we could go through some of the design details in the diagram below.

  1. U2-A
    1. I don't understand the feedback network, the inner loop with C3 looks like an integrator, but, with the resistors seems to form an RC low pass. Could you describe the how/why of the feedback network?
      1. Also, why there are two RC stages using the same values?
    2. What are the reasons R3, R4, R5, and R6 being the same values?
  2. Is Vref in this circuit an external supply?
  3. When I read about these circuits virtual ground is mentioned quite a bit; here, 1.2V (generated from U4) is serving as the virtual ground with VREF super-imposed?
  4. U5
    1. This is serving as an ADC Buffer to ensure the input capacitor on the ADC input isn't loaded down? 

Thanks for your help!

Parents
  • Hi Willm_van. Sorry for the late reply! Here are a couple of my notes on this circuit:

    1. U2-A is used in a potentiostat configuration. Electrochemical gas sensors usually have a bias requirement wherin the voltage difference between RE and WE must a certain value. So the idea here is to keep the voltage levels at the RE and WE pins approximately equal to VREF using the feedback action of the two op amps. In this way, all the voltage adjustments happens at the CE pin. This op amp configuration is pretty common for this application - here is a document by SGX Sensortech that might help you understand it better.
      1. The two RC stages (R5, R6, C3 and C4) are used to improve the stability of U2-A.
      2. R5 and R6, as mentioned above, have an effect on the stability. Using the same value for R3 and R4 however, is based on common recommended potentiostat designs by sensor manufacturers. For example, the application note for the CO-AX (the carbon monoxide sensor that was used to test the CN0357) has equal values for these resistors. Here is another application note where this is also the case.
    2. The voltage output of the ADR3412 is VREF.
    3. Virtual ground here is VREF (equal to 1.2 V). The block diagram is a bit confusing but '1.2V' is actually the same as 'VREF'.
    4. U5 is indeed used as an external input buffer since the RC constant of the R8 + C9 low-pass filter can cause gain errors in an ADC. This is particularly relevant if you want to use an unbuffered ADC with the CN0357 instead of the on-board AD7790.
Reply
  • Hi Willm_van. Sorry for the late reply! Here are a couple of my notes on this circuit:

    1. U2-A is used in a potentiostat configuration. Electrochemical gas sensors usually have a bias requirement wherin the voltage difference between RE and WE must a certain value. So the idea here is to keep the voltage levels at the RE and WE pins approximately equal to VREF using the feedback action of the two op amps. In this way, all the voltage adjustments happens at the CE pin. This op amp configuration is pretty common for this application - here is a document by SGX Sensortech that might help you understand it better.
      1. The two RC stages (R5, R6, C3 and C4) are used to improve the stability of U2-A.
      2. R5 and R6, as mentioned above, have an effect on the stability. Using the same value for R3 and R4 however, is based on common recommended potentiostat designs by sensor manufacturers. For example, the application note for the CO-AX (the carbon monoxide sensor that was used to test the CN0357) has equal values for these resistors. Here is another application note where this is also the case.
    2. The voltage output of the ADR3412 is VREF.
    3. Virtual ground here is VREF (equal to 1.2 V). The block diagram is a bit confusing but '1.2V' is actually the same as 'VREF'.
    4. U5 is indeed used as an external input buffer since the RC constant of the R8 + C9 low-pass filter can cause gain errors in an ADC. This is particularly relevant if you want to use an unbuffered ADC with the CN0357 instead of the on-board AD7790.
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