I have an open support ticket (CS-592333-Q3Z9D1) but have not received a response yet-- posting here as well in case the team is more responsive.



| SLA Status | Assignee | Support Status |
|---|---|---|
| SLA Closed. Missed after 791 hours |
Awaiting Customer Response | |
LT8306
Recommended for New Designs
The LT8306 is a micropower isolated flyback controller in a 6-lead ThinSOTâ„¢ package. By sampling the isolated output voltage directly from the primary...
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LT8306 on Analog.com
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LTspice® is a powerful, fast, and free SPICE simulator software, schematic capture and waveform viewer with enhancements and models for improving the simulation...
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I have an open support ticket (CS-592333-Q3Z9D1) but have not received a response yet-- posting here as well in case the team is more responsive.



Hi Alex,
You have two tickets open.
I am already looking at your question in our MSD system.
I'll post something here when we have a resolution.
Charly
charlyelkhoury thanks for your conversation today.
In an attempt to run this test again with an oscilloscope probe attached directly to the enable pin of the LT8306, I painstakingly reworked a fresh board to the same state as the last failure. The only difference being that the shutdown mosfet was being driven by a GPIO from an ADS114S08-- now it is being driven by a GPIO from an ADS1258.
Of course I did not capture any waveforms because it blew up immediately on power-off, just the third time we cycled it, without even any significant load attached to the output (a first).
Here is a picture of the destruction, with annotations.
Of course I still find it incredibly unlikely the BSS123 is not pulling the enable pin voltage down to 0V very quickly. There must be something else going on.

This failure looks different from the first one you reported.
From the looks of it, the LT8306 blew up this time compared to the MOSFET.
Am I getting this right?
Charly
It does look different. I think the reason being that I was using a different (much beefier) power supply with the current limit set quite high (60A). The MOSFET is definitely failed-- it's a dead short between all three terminals (I removed if from the board to check). I think the order of events was: LT8306 pulled hard into shutdown, spurious long-duration gate drive emitted after shutdown (as previously captured), 10's of amps are conducting through the MOSFET and ferrite bead leading to dead-short failure on FET and then open-circuit failure on ferrite bead, when ferrite bead fails open the inductive kick (we have long test cables up to 10uH round-trip) resulting in blowing the top of the LT8306 at the VIN pin.
I really think there are only two possible explanations:
1. There is something particular about the layout/test setup parasitics that results in overvoltage voltage event that is overstressing the chip, causing it to later misbehave when pulled into shutdown. As of yet I have not found any voltage transients that might be overstressing the part. For example, here is the voltage waveform of the voltage across the decoupling capacitor that is placed directly beneath the LT8306 during bus voltage turn-on (30V, green trace. yellow trace is current). The voltage ringing, even with our very inductive test cables, is minimal.
2. The part is bad-- either a bad lot or insufficient design verification from ADI. I personally have never encountered a "bad lot" before, but I certainly have encountered parts with undocumented behavior due to less than satisfactory test verification by the vendor.
I have an older design that uses the same schematic, perhaps with a slight different layout. I am going to go back to retest that design as I do not recall ever having this issue on that one (manufactured approx 8mo ago).

Have you looked at our evaluation board to see if you experience the same issue with the EN pin and Gate pin? If not, maybe you can start there.
Also can you share your layout with us? I like to see how the board layout looks.
Charly
I have some new scope captures using a previous design (same schematic/layout, just a different board). I was able to recreate the failure mode again, and this time got some great measurements. I am probing four signals:
I first captured a steady-state waveform showing the operation of the flyback in discontinuous mode, as it is minimally loaded. The dc current the probe is measuring is predominantly the computer that is on the board-- not the flyback power draw.
I then commanded the enable to be pulled low to shutdown the converter. Approx 20us after shutdown, the LT8306 begins driving the gate again and the current skyrockets. I had the upstream power supply limited to 1A, but it failed to save the MOSFET... it is now dead short.
I have the eval boards showing up tomorrow; I will try this test again...





We had the eval board here s owe were able to test it.
Please Take a look at these three images.
first image is the Sig Gen we used to toggle the EN pin

Second image shows the EN pin voltage, the SW voltage and the Gate voltage

As you can see, this was running continuously for a very long time and every time we took a snap shot, it looked like this.
Figure three shows the eval board we used. with 15V input and 12V output.
Regards,
Charly
Charly, I recreated your test setup on our side and after running for one minute captured the same failure mode we've been experiencing this whole time. Pictures below. The BK precision power supply cable is about 3ft long, the current limit is set to 2A. There is no load attached.





I'm going to share your data with the product line apps team to see if they can replicate the issue on their end. Hopefully they can help get to a resolution faster.
Charly
Looking forward to hearing what the team finds-- have they successfully created the failure mode on their end?