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Random Failures in Latest Build

Category: Hardware
Product Number: ADM7171

We have been using the ADM7171 for couple of years now, all low volume runs <60 pcs per run, and have never had any issues.  On our most recent run we are now seeing, as far as we can tell, random failures of the ADM7150ACPZ-3.3.  We have six of these supplies per board and the failures are random within and between boards.  There is no systematic failure we have been able to identify and as mentioned we have been using this part with these components for a couple of years and have never once seen a failure.

All failures have been observed off of the assembly line.  Occasionally we have seen a failure after rework when using a part from the same batch, currently these parts are on order at all suppliers so we have not been able to purchase more.

The failure is generally been observed as an output voltage of ~1.3 V to 1.4 V instead of the fixed 3.3 V.

We have had a change in manufacturers on the most recent run switching to a vapor phase process instead of conventional reflow.  No other parts on the board have experienced failures, off of the assembly line.

The parts purchased this run were from a recommended distributer, Arrow.

Parents
  • 1. See table of results from evaluation board, the part used on the evaulation board was an ADM7150ACPZ-3.3.  Iout was varied using a resistive load.  These results were very similar for 4 separate chips that had "failed" on our board. 

    Vin (V) Vreg (V) Vref (V) Vout (V) Iout (mA)
    6 3.9 3.3 3.3 680 (~5 ohm)
    5.5 3.9 1.8 1.8 270 (~5 ohm)
    4.3 3.9 0 0 (no load)
    4.5 3.9 3.3 3.3 80 (~40 ohm)

    NOTE: We are in the process of putting chips from the reel, that have not been assembled on our board, onto the evaluation board to confirm if the failures are observed off the reel or only after they have been assembled on our board.

    2. On our board we see 5 V at Vin with all parts populated and 5V at Vin with no parts populated.

    3. Snippet of one of the schematic for one of the ADM7150ACPZ-3.3 on our board. This portion of the schematic has been unchanged in 2 years and we have seen this supply fail on more than 1 board but not on all boards this run, of 4 total boards in the first run.

     

    C809, C923, C732: Taiyo Yuden, LMK316AB7106MLHT

    C808: Kemet, T529P226M010AAE200 (note this is a 22 uF cap instead of 33 uF as shown in the schematic)

    C877: Taiyo Yuden, LMK105BJ105KVHF

Reply
  • 1. See table of results from evaluation board, the part used on the evaulation board was an ADM7150ACPZ-3.3.  Iout was varied using a resistive load.  These results were very similar for 4 separate chips that had "failed" on our board. 

    Vin (V) Vreg (V) Vref (V) Vout (V) Iout (mA)
    6 3.9 3.3 3.3 680 (~5 ohm)
    5.5 3.9 1.8 1.8 270 (~5 ohm)
    4.3 3.9 0 0 (no load)
    4.5 3.9 3.3 3.3 80 (~40 ohm)

    NOTE: We are in the process of putting chips from the reel, that have not been assembled on our board, onto the evaluation board to confirm if the failures are observed off the reel or only after they have been assembled on our board.

    2. On our board we see 5 V at Vin with all parts populated and 5V at Vin with no parts populated.

    3. Snippet of one of the schematic for one of the ADM7150ACPZ-3.3 on our board. This portion of the schematic has been unchanged in 2 years and we have seen this supply fail on more than 1 board but not on all boards this run, of 4 total boards in the first run.

     

    C809, C923, C732: Taiyo Yuden, LMK316AB7106MLHT

    C808: Kemet, T529P226M010AAE200 (note this is a 22 uF cap instead of 33 uF as shown in the schematic)

    C877: Taiyo Yuden, LMK105BJ105KVHF

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