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Random Failures in Latest Build

Category: Hardware
Product Number: ADM7171

We have been using the ADM7171 for couple of years now, all low volume runs <60 pcs per run, and have never had any issues.  On our most recent run we are now seeing, as far as we can tell, random failures of the ADM7150ACPZ-3.3.  We have six of these supplies per board and the failures are random within and between boards.  There is no systematic failure we have been able to identify and as mentioned we have been using this part with these components for a couple of years and have never once seen a failure.

All failures have been observed off of the assembly line.  Occasionally we have seen a failure after rework when using a part from the same batch, currently these parts are on order at all suppliers so we have not been able to purchase more.

The failure is generally been observed as an output voltage of ~1.3 V to 1.4 V instead of the fixed 3.3 V.

We have had a change in manufacturers on the most recent run switching to a vapor phase process instead of conventional reflow.  No other parts on the board have experienced failures, off of the assembly line.

The parts purchased this run were from a recommended distributer, Arrow.

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  • Thanks for providing information on soldering and xray. I have few questions related to: 

    Nominally we have a 5V input to the ADM7150 in our design and are observing anywhere from 0 V to 1.5V on devices that are not working. On the evaluation kit the bad devices are able to regulate 3.3 V with a load of 80 mA but at a load of 680 mA it requires 6 V.

     

    1. The device you tested on evaluation board : what is the measured Vin and Vreg? 
     
    2. With no device soldered on your board, what do you see on Vin node of ADM7150?
    3. Can you provide schematic of your design showing all connections of ADM7150 and corresponding external components
     
     
     
Reply
  • Thanks for providing information on soldering and xray. I have few questions related to: 

    Nominally we have a 5V input to the ADM7150 in our design and are observing anywhere from 0 V to 1.5V on devices that are not working. On the evaluation kit the bad devices are able to regulate 3.3 V with a load of 80 mA but at a load of 680 mA it requires 6 V.

     

    1. The device you tested on evaluation board : what is the measured Vin and Vreg? 
     
    2. With no device soldered on your board, what do you see on Vin node of ADM7150?
    3. Can you provide schematic of your design showing all connections of ADM7150 and corresponding external components
     
     
     
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