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LTC3896 PSU Design – Voltage Regulation,Feedback Vfb & Load Issues

Category: Hardware
Product Number: LTC3896

Hi Everyone,

I am working on a power supply design using the LTC3896 to create a negative PSU with an output range of -5V to -55V at 3A. My typical input voltage is 10-12V.

Design Approach:

To enable flexible Vout, I plan to implement an MCU-based voltage set point by introducing a variable resistor (Rc) alongside the standard VFB resistors (as shown in the schematic). The modified configuration allows MCU control of Rc to fine-tune Vout dynamically.

Testing Setup:

For testing, I am using the DC2447A Evaluation Board (Analog Devices). I modified it by introducing Rc and an external regulated power supply (0-2.4V), which acts as my VDAC output from my Atmel MCU.

The voltage equation follows:

Vout=(1+RaRc+RaRb)Vref−RaRcVdacV_{out} = (1 + \frac{R_a}{R_c} + \frac{R_a}{R_b})V_{ref} - \frac{R_a}{R_c}V_{dac}

Issues Faced:

  1. Current Limitation & Crash:

    • When driving a load, the circuit crashes beyond 1A, requiring a reset.

    • Despite achieving a wide range of Vout values, I encounter issues when the electronic load starts.

  2. Electronic Load Behavior (EL 9000T):Series EL 9000 T Conventional electronic loads 400W up to 600W | Programmable DC Electronic Loads (conventional and regenerative) | Products | EA Elektro-Automatik

    • Using the EL 9000T Electronic Load, I notice a switch from CV (Constant Voltage) to CC (Constant Current) mode unexpectedly when applying load.

  3. Potential Voltage Instability at ExtVcc and Vfb:

    • I suspect that voltage instability at ExtVcc may be affecting the system performance.

    • The modified feedback resistor combinations allow for a broad Vout range, but certain parameters may be affecting IC operation, possibly turning off the chip or impacting FREG stability.

Request for Guidance:

I would appreciate any insights on:

  • Potential stability issues with ExtVcc and ways to mitigate them.

  • Any additional parameters that could be influencing the chip's operation or causing it to shut down.

  • Recommendations to prevent current crashes when exceeding 1A load.

  • Any best practices to ensure VFB resistor selection does not inadvertently impact IC performance.

Thanks in advance !

Sal