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OR-ing controller with priority

Category: Hardware
Product Number: LTC4372

Dear engineering team,

I'm designing an OR-ing schematic for OR-ing two power supplies: 48VDC tethered power supply, and 12S LiPo battery. I need to disable the battery if the tethered power is available till it drops to some UV limit, or is absent. In my first design, I used LTC4355, but the problem is that when the battery is fully charged ( 50.4V ), the system starts on battery, because its voltage is higher than of the tethered power supply. I don't want this to happen. So, I switched to LTC4372 as of the attached schematic. Please advice is that approach possible? If you have a better idea for solving the problem, please advice.

Thanks in advance with best regards

Nick

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  • Nick,
    First thing first: you still have your voltage divider on the LTC4372 SHDN# pin instead of the LTC4373 pin :/
    That aside, you have two 50V sources and a 50A load, with 10uF of output cap.
    How realistic is this situation?
    My rule-of-thumb is 20A of current handling per FET.

    The heavy load causes Vout to droop during switchover between supplies. 
    The quick fix is to add Cout to hold up Vout during switchover.
    Since you have a 50A load, you would need mF of Cout to prevent droop. This isn't realistic, since you also want fast switching, and this would place a lot of SOA stress on the FETs.

    At these current levels, avoid back-to-back FETs since you are doubling RDS(ON). The most practical solution is to use a diode-OR config (single FET). You would get fast switchover without the SOA stress.

  • Hi Ashapiro,

    Some explanations:

    1. The two sources are different and they must have a priority - Battery ( 50.4V fully charged ) and Tethered Power supply ( 48V ). The priority power must be from the tethered power. So, when Tethered Power is connected, the system must disconnect the battery, to preserve its power for emergency reasons;

    2. I know the NFETs are weak, and in the real PCB I'll use IAUT300N10S5N015ATMA1.

    3. Today I simulated with similar NFET parameters with 1000uF capacitor, and the voltage drop was about 10V during switching, which is acceptable.

    4. The duration of this voltage drop is still ~3ms. I think it is also acceptable.

    5. I can't use single NFETs at least for the battery, because the body diode will conduct till the battery voltage is higher than the tethered power.

    BR

    Nick

  • P.S. Some simulations from today. They are with NFETs in parallel and 330uF, 1 Ohm load.

    LTC4373+LTC4372-26-Nov-2024.zip

  • Your schematic for ref:

    I'm mainly concerned about the Safe Operating Area (SOA) of the switch FET.
    SOA does not reliable share share when paralleling FETs, so you are limited to the SOA of a single FET.


    One way to ease SOA requirements is to enable the load AFTER the output cap is charged.
    You'll need a part with a Power Good pin. Look into the LT4363 and LTC4364.
    It's the pin is called ENOUT, and it signals the downstream load to turn on when Vout is high.

    50V/50A prioritizer is very demanding. If you try to switch too fast, you'll stress out the switch FETs with high inrush into Cout. If you go too slow, your output voltage will droop.
    The easiest way to get fast performance and avoid SOA issues is to use single NFET (diode-OR config), and make sure the battery/backup supply is always lower than the main supply.

  • I reworked the schematic. Attached is the sim file + jpg.

    Thoughts?

    LTC4364+LTC4364-LTC2965-02-Dec-2024.asc