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OR-ing controller with priority

Category: Hardware
Product Number: LTC4372

Dear engineering team,

I'm designing an OR-ing schematic for OR-ing two power supplies: 48VDC tethered power supply, and 12S LiPo battery. I need to disable the battery if the tethered power is available till it drops to some UV limit, or is absent. In my first design, I used LTC4355, but the problem is that when the battery is fully charged ( 50.4V ), the system starts on battery, because its voltage is higher than of the tethered power supply. I don't want this to happen. So, I switched to LTC4372 as of the attached schematic. Please advice is that approach possible? If you have a better idea for solving the problem, please advice.

Thanks in advance with best regards

Nick

  • You have a diode-OR configuration, so the highest supply will be passed to output, regardless of GATE voltage (due to NFET body diode).
    If you want to pass a lower voltage supply, the higher voltage supply needs a prioritizor config (back-to-back NFETs) to block body diode conduction when GATE-SOURCE is low.


    A resistor divider on the SHDN# pin won't be very precise. There's too wide of a tolerance on its threshold.
    The controller for the prioritizor should be a LTC4373, since it has a dedicated UV pin with tight tolerance.


    Hope this helps,
    -Aaron

  • Hi Aaron,

    Thank you for the design explanations. I'll simulate the schematic. Should I recalculate the resistor dividers for 48V primary and 50V backup or leave them as is?

    Nick

  • Adjust the divider values for your 48V application. 
    The application circuit I posted was for a 28V system.

  • Hi Aaron,

    I tried to simulate the schematic with some changed resistor values, but stuck in the nowhere and I don't understand where I'm going wrong. Please have a look at the sim file and advice what is wrong.

    Thanks in advance.

    Nick

    LTC4373+LTC4372.zip

  • Hi Aaron,

    I tried the simulation, but stuch with impossibility to resolve the issue with blocking the backup battery.

    Please have a look at the sim picture ( I didn't find a way to send you the sim file ) and tell me what is wrong.

    I didn't find a way to attach the sim file. Please advice how to do that in the future.

    Thanks in advance

    Nick

  • Hi Aaron, LTC4372 sim model doesn't work. I took it from ADI website. Whatever I try, the output is ON, regardles of the SHDN level.

  • From my first post:

    You have a diode-OR configuration, so the highest supply will be passed to output, regardless of GATE voltage (due to NFET body diode).



    It doesn't matter what the controller does, the NFET body diode will conduct in the forward direction if Vin is higher than Vout.
    What the ideal diode controller does is lower the forward voltage drop from 700mV to 30mV, which results in power savings.

  • Hi Ashapiro,

    I modified the circuit, but found that I have about 3ms between switching from BAT to Primary and v.v.

    Please advice is it normal and if not, how to fix it? The plot is in the zip file.

    BR

    Nick


    LTC4373-4372-oring.zip

    LTC4373+LTC4372.asc

  • Nick,
    First thing first: you still have your voltage divider on the LTC4372 SHDN# pin instead of the LTC4373 pin :/
    That aside, you have two 50V sources and a 50A load, with 10uF of output cap.
    How realistic is this situation?
    My rule-of-thumb is 20A of current handling per FET.

    The heavy load causes Vout to droop during switchover between supplies. 
    The quick fix is to add Cout to hold up Vout during switchover.
    Since you have a 50A load, you would need mF of Cout to prevent droop. This isn't realistic, since you also want fast switching, and this would place a lot of SOA stress on the FETs.

    At these current levels, avoid back-to-back FETs since you are doubling RDS(ON). The most practical solution is to use a diode-OR config (single FET). You would get fast switchover without the SOA stress.

  • Hi Ashapiro,

    Some explanations:

    1. The two sources are different and they must have a priority - Battery ( 50.4V fully charged ) and Tethered Power supply ( 48V ). The priority power must be from the tethered power. So, when Tethered Power is connected, the system must disconnect the battery, to preserve its power for emergency reasons;

    2. I know the NFETs are weak, and in the real PCB I'll use IAUT300N10S5N015ATMA1.

    3. Today I simulated with similar NFET parameters with 1000uF capacitor, and the voltage drop was about 10V during switching, which is acceptable.

    4. The duration of this voltage drop is still ~3ms. I think it is also acceptable.

    5. I can't use single NFETs at least for the battery, because the body diode will conduct till the battery voltage is higher than the tethered power.

    BR

    Nick