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Suitable Multiphase Controller IC for Buck Converter

Category: Hardware
Product Number: LTC3871

Hello,

I am a Power Electronics Engineering working on a system with the following specs;

Vin = 48 VDC (unregulated)

Vo = 30 VDC (tightly regulated)

Max Output Current = 100 A

Max Switching Frequency = 100 kHz

Mode of Control: Voltage Mode Control

Non-Isolated unidirectional topology with Duty-Cycle Control

I have found the following Multi-Phase Buck Converter Controller ICs that can be used in our system. Which one do you recommend ? We plan to use two phases in our system.

  1. LTC7810
  2. LTC7871
  3. LTC7872
  4. LTC3871

Thanks for the help.

Regards.

Hello,

All of the controllers you listed are current-mode control.

With that said, I think it will be hard to find suitable components if you decide to use a two-phase design. You'd need 50A per phase, and with a low switching frequency(100kHz), I would expect the inductor to be bulky.

I would recommend using the LTC7872/LTC7871. The difference between them is that the LTC7872 is four-phase while LTC7871 is six-phase.

I'd suggest ordering the demoboard for the LTC7871 and try to tweak the demoboard to your design.

DC2886A Evaluation Board | Analog Devices

Regards,

Jhun

  • Dear Jhun,

    Thank you for a quick reply.

    I will review the Evaluation Board and will try to create the simulation model of our system using LTC7872 in LTSpiceCAD and LTSpice. I will let you know if I have questions.

    Regards.

  • Dear Jhun,

    I have studied the data sheets of LTC7810, LTC7871 and LTC7872. I agree with you that 4 or 6 phases make more sense but it will increase the size of converter as there will 4 or 6 inductors and 8 or 12 Electrolytic Caps. I am more inclined towards LTC7872 as it has 4 phases, so there will 25A per phase.

    I have a few questions:

    a) I wanted to run some simulations first to get rough efficiency numbers. However, I could not find the models for LTC7872 in both LTSpice and LTPowerCAD. I have updated both the softwares but still this model is missing. Do you know if the models for LTC7872 are available or not ? 

    b) How accurate are the efficiency estimation and Closed loop performance of systems designed in LTPowerCAD ? I have designed a 2-phase Buck Converter using LTC7810 in LTPowerCAD and then verified the converter operation in LTSpice. I have attached both the models here. Surprisingly, the power-stage efficiency (including semiconductors, magnetics and capacitors) is higher than 97% at full-load. How close will it be to the actual hardware's efficiency ?

    c) Is there a way to limit the inductors currents during the Soft-Start ? Please see the currents in the attached LTSpice simulation file ? The inductor current during steady-state is lower than the current during the Soft-Start. I tried to increase the Soft-Start time, but it did not work. 

    d) I can see the simulation model for LTC7871 is available in LTSpice. Can I use only 4 phases in it to imitate LTC7872 ?

    Thanks.

    LTC7810_Design.zip

  • Hi Jhun,

    Can you please respond to my question ? I am in the process of finalizing the controller IC for my circuit. I want to simulate the converter first to make sure it meets the efficiency and dynamic performance requirements. 

    Thanks.

  • FormerMember
    0 FormerMember on May 31, 2023 7:14 PM in reply to zuzahid

    Hello,

    Sorry for the delayed response as I was on leave.

    a) I wanted to run some simulations first to get rough efficiency numbers. However, I could not find the models for LTC7872 in both LTSpice and LTPowerCAD. I have updated both the softwares but still this model is missing. Do you know if the models for LTC7872 are available or not ? 

    LTC7872 is not yet available. I would suggest that you use LTC3871 as an alternative for LTPowerCAD calculation as they are the same product family (difference is LTC3871 is two-phase and has integrated driver in the IC). Just design it for 50A (25A per phase still).

    b) How accurate are the efficiency estimation and Closed loop performance of systems designed in LTPowerCAD ? I have designed a 2-phase Buck Converter using LTC7810 in LTPowerCAD and then verified the converter operation in LTSpice. I have attached both the models here. Surprisingly, the power-stage efficiency (including semiconductors, magnetics and capacitors) is higher than 97% at full-load. How close will it be to the actual hardware's efficiency ?

    The efficiency of a buck converter is pretty high. However, all parasitics can't be accounted for but the LTPowerCAD has a good estimate on efficiency.

    c) Is there a way to limit the inductors currents during the Soft-Start ? Please see the currents in the attached LTSpice simulation file ? The inductor current during steady-state is lower than the current during the Soft-Start. I tried to increase the Soft-Start time, but it did not work. 

    Start-up current/soft-start current being higher than the steady-state current is expected and a normal behavior. I don't think that you can mitigate this.

    d) I can see the simulation model for LTC7871 is available in LTSpice. Can I use only 4 phases in it to imitate LTC7872 ?

    Yes you may. The simulation should still work when using 4 phases only. I suggest that you still populate the sns+ and sns- for the unused phases to ensure it will work.

    Regards,

    Jhun