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LT4363 Temporary MOSFET Gate-Source Failure

Category: Hardware
Product Number: LT4363MPS-1

Hello,

I am using IPT059N15N3 mosfet as load switch together with LT4363 IC.  During board level and system level test, circuit works well. However, after weeks of operation circuit fails as explained below:

1) Mosfet cannot be turned on by the IC. When I measure gate source resistance, it seems 0 ohm(mosfet 1), 200 ohm (mosfet 2), 3kohm (mosfet 3) . Due to these low impedances LT4363 cannot drive the gate.

2) When I desolder mosfets and measure gate source resistances , it seems a few megaohm (mosfets 1& mosfet 2), resistance between pads of mosfets on PCB is also in megaohms range.

3) After resoldering mosfet1 and mosfet 2, gate source low impedance disappears and circuits starts to operate again.

4) The case is different for mosfet 3. Its damage seems permanent and circuit does not start operating unless I solder new mosfet.

 

 When I check mosfet SOA, design seems OK. There is no dust or any material on PCB that can cause temporary short

What can be reason for this type of failure?

There is temporary damage on mosfet 1 & 2 while mosfet 3 was permanently damaged. How it is possible?

 

Thank you

  • Leftover solder flux can cause strange behavior. Remove flux residue with IPA and Kim wipes.

    Other comments:

    1. The FET model is optimized for switcher applications.
      1. Switch to one optimized for high SOA performance.
    2. Vcc pin is connected straight to input.
      1. Should be clamped from surges using a 1k and zener (see DS).
    3. No gate capacitor to control inrush into output capacitance.
    4. Are the x13 4.7uF caps ceramic?
      1. The datasheet advises you have 10x more electrolytic output cap than ceramic for stability.

    Hope this helps,
    -Aaron