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LT3645 switching mode & inductor selection

Hi,

We use the LT3645 to generate 5V & 3.3V from a 24V DC source as per the following circuit.  The 5V output from the buck regulator is used as the input to the linear regulator.

 

With a recent build of units fitted with the LT3645HMSE regulator model, we have noticed that some units operate with a slighter higher input current (~3mA @ 24V) than other units.  

Upon further investigation, we have found that (by observing the SW node voltage on a scope): 

  1. The regulators with the higher input current operate in a discontinuous switching mode. 
  1. The SW node voltage is not clean and contains some ringing.

Please see the attached document for some scope traces and more detail of the problem.

PDF

We would like to know: 

  1. Why do some units operate in a discontinuous switching mode while others operate in a continuous switching mode? 
  1. What would be the recommend inductor value for our application? 
  1. Would there be any long term reliability issues if we continue to use the circuit as is? 
  1. Do you have any other suggestions or circuit changes we could make to improve performance?

Thanks,

Kieran

  • Hi Kieran,

    Your design is very similar to the typical application on the first page of the datasheet, I think the 15uH is the recommended inductor value for your application. The issues could be due to layout. Please follow layout guidelines on page 18 of the datasheet or you can copy the demo board layout.

  • Hi Ron,

    Thanks for the reply.

    I don't believe the issue is related to PCB layout,

    We normally use the LT3645EMSE version of the regulator but have had to use some LT3645HMSE lately due to component supply constraints.

    If we take a unit fitted with an LT3645EMSE and a unit fitted with the LT3645HMSE, the discontinuous mode stays with the unit fitted with the LT3645HMSE.  Also, it seems that not all units fitted with the LT3645HMSE operate in discontinuous mode.

    Regards,

    Kieran

  • Hi Kieran,

    Your waveforms for unit 670886 is strange since the switching frequency is 1.14MHz but it should be around 750kHz according to the datasheet. Kindly make sure to get your parts from an authorized distributor.