Post Go back to editing

ltc4010 won't start charging drained NiMh battery

Have LTC4010 and 9.6V NiMh battery in the design. Overall, our design works OK and the battery is charging properly, but if design was left unplugged from the main power supply (12V DC) the battery voltage would drop eventually to about 2.4V....and it would never charge.

In the application note, that case was actually highlighted as a problem and because 'it was outside the scope of the Q&A', user/customer was referred to Application Group for a solution which could 'minimize' effect of this.

Well, I am trying to find an answer from the Application Group on this issue.

How to charge NiMh battery by LTC4010 whose voltage dropped bellow 350mV per cell? 

Regards 

Parents
  • Hi nesha,

    Hope you are doing well,


    Since the LTC4010 has a battery present threshold voltage at Vcell of 350 mV , the charger assumes that a deeply Discharged NiMh Battery with <350 mV voltage level is not connected or the battery has shorted cells or is in some way damaged, the charger does not recognize the presence of a battery and no charging will occur. However,  once the battery is "trickle charged" for a short time using external means and the battery voltage has reached the battery present threshold voltage, the battery will be charged correctly.

    Attached below is a solution for charging a deeply discharged NiMH battery. The solution shown below provides a "pre-trickle" current (determined by R1) to a deeply discharged battery with a single cell voltage that is less than 350mV. Once the single cell voltage exceeds 350mV, the READY pin pulls low turning on Q1, which turns off Q2 , thus stopping the Pre-trickle charge current and the normal LTC4010 C/5 trickle charge current begins. The C/5 trickle current continues for 1/12th of the total programmed time.

    The down side to this solution is that the charger can no longer determine when a battery is not present since this charger will enter the precharge state and then ends with a FAULT because the VCELL voltage did not exceed 900mV at the end of the trickle time period. Connecting a battery will not initiate a charge cycle because the FAULT PIN latches, thus requiring the charger to be reset by removing and reapplying VIN.

    Regards,

    Siglo

Reply
  • Hi nesha,

    Hope you are doing well,


    Since the LTC4010 has a battery present threshold voltage at Vcell of 350 mV , the charger assumes that a deeply Discharged NiMh Battery with <350 mV voltage level is not connected or the battery has shorted cells or is in some way damaged, the charger does not recognize the presence of a battery and no charging will occur. However,  once the battery is "trickle charged" for a short time using external means and the battery voltage has reached the battery present threshold voltage, the battery will be charged correctly.

    Attached below is a solution for charging a deeply discharged NiMH battery. The solution shown below provides a "pre-trickle" current (determined by R1) to a deeply discharged battery with a single cell voltage that is less than 350mV. Once the single cell voltage exceeds 350mV, the READY pin pulls low turning on Q1, which turns off Q2 , thus stopping the Pre-trickle charge current and the normal LTC4010 C/5 trickle charge current begins. The C/5 trickle current continues for 1/12th of the total programmed time.

    The down side to this solution is that the charger can no longer determine when a battery is not present since this charger will enter the precharge state and then ends with a FAULT because the VCELL voltage did not exceed 900mV at the end of the trickle time period. Connecting a battery will not initiate a charge cycle because the FAULT PIN latches, thus requiring the charger to be reset by removing and reapplying VIN.

    Regards,

    Siglo

Children