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ADP5585 going BAD after few days usage.ESD ISSUES?

We are using ADP5585 in our design for interfacing to a keyboard. The schematics is as shown in the attachment. The lines KBC0,1,2,3 and KBR0,1,2,3 are going to a 4 X 4 matrix KEYPAD connected with about 15 inches long ribbon cable.

The capacitors C2,C4,C6,C8, C67,C68,C69,C74 though are shown in schematics are not really mounted on board.

The device TPD8F0003DQDR is being used as ESD protection device Its link is http://www.ti.com/lit/ds/symlink/tpd6f003.pdf

we are noticing that in spite of using above ESD protection device we are seeing failures of the ADP5585 device. The failed devices basically have less than 50 ohm resistance between any of the I/O pins and GND. Incidentally we are seeing that even the lines which are not connected to KEYPAD like pin numbers 16, 10 and 1 which are connected to internal signals also develop this low resistance between that specific pin and GND.

Also these failures Occur only after a few days of usage typically 5-10 days with KEYPAD being used about 10-15 times per days

Following questions

1. Has anyone else or even Analog devices have seen these kind of failures happening with ADP5585

2. Is there any other issues in the schematics attached ?

3. Is there really a ESD issue or is it for any other reason that the ADP5585 device may be going bad ?

4. Should we use any other ESD protection device than the currently used ? probably the clamping voltage of the device we are using is little bit higher than the transient tolerance limit of ADP5585

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  • Hello,

    A. The abs. max for the row and column pins on the ADP5585 is -0.3V and (VDD + 0.3 V).

    Having excursions above this risk turning on internal body diodes, and repeated excursions can cause damage. These limits are very common as almost any CMOS design will have these body diodes in this configuration. If you scope very close to the part, the voltage excursions might be very hard to notice, as the body diodes will clamp the voltage to about these levels as they turn on. If voltage spikes are expected in a system, sometimes schottky diodes clamping input pins to VDD lines works to prevent this possible damage. The cathode of the schottky would be on VDD and the anode would be on the pin being protected. There can also be a schottky from the pin being protected to clamp to ground in case of a negative voltage.

    This probably isn't feasible in your final design, but it adding schottky diodes on all the row/col pins might help find the root cause of the failures.

    B. The ADP5585 was originally designed for very compact keypads with short distances between the keypad and the part. It was designed to not need external ESD devices in these cases. The ADP5585 works fine with longer cables, as long as the total line capacitance is low. If the capacitance is too high, the symptom would be multiple key presses being registered for single key press event, so it looks like your cables are fine capacitance-wise. The question is whether the long cables are somehow picking up voltage transients large enough to affect the part. The ESD structure you have right now does not have a clamping voltage low enough to prevent excursions above abs. max. One possible thing to try is putting 3.3V zener diodes on the row/col pins right near the part, anode on GND.

    B(C). The hypothesis about the chassis floating was about possible mechanisms that would cause voltage transients getting coupled in to the long cable lines. It is possible if the chassis ground were dramatically different than the system ground, and then they were shorted that a large spike would capacitively couple, but that is not very likely.

    These failures feel more like an over voltage situation than an ESD failure.

    Is the ESD protection very close to the ADP5585, or is it on the other side of the cables? Closer to the part is the best location.

    RSchnell

Reply
  • Hello,

    A. The abs. max for the row and column pins on the ADP5585 is -0.3V and (VDD + 0.3 V).

    Having excursions above this risk turning on internal body diodes, and repeated excursions can cause damage. These limits are very common as almost any CMOS design will have these body diodes in this configuration. If you scope very close to the part, the voltage excursions might be very hard to notice, as the body diodes will clamp the voltage to about these levels as they turn on. If voltage spikes are expected in a system, sometimes schottky diodes clamping input pins to VDD lines works to prevent this possible damage. The cathode of the schottky would be on VDD and the anode would be on the pin being protected. There can also be a schottky from the pin being protected to clamp to ground in case of a negative voltage.

    This probably isn't feasible in your final design, but it adding schottky diodes on all the row/col pins might help find the root cause of the failures.

    B. The ADP5585 was originally designed for very compact keypads with short distances between the keypad and the part. It was designed to not need external ESD devices in these cases. The ADP5585 works fine with longer cables, as long as the total line capacitance is low. If the capacitance is too high, the symptom would be multiple key presses being registered for single key press event, so it looks like your cables are fine capacitance-wise. The question is whether the long cables are somehow picking up voltage transients large enough to affect the part. The ESD structure you have right now does not have a clamping voltage low enough to prevent excursions above abs. max. One possible thing to try is putting 3.3V zener diodes on the row/col pins right near the part, anode on GND.

    B(C). The hypothesis about the chassis floating was about possible mechanisms that would cause voltage transients getting coupled in to the long cable lines. It is possible if the chassis ground were dramatically different than the system ground, and then they were shorted that a large spike would capacitively couple, but that is not very likely.

    These failures feel more like an over voltage situation than an ESD failure.

    Is the ESD protection very close to the ADP5585, or is it on the other side of the cables? Closer to the part is the best location.

    RSchnell

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