Good afternoon!
I've laid out a SEPIC circuit on PCB pulling directly from the recommended layout for LT1308B SEPIC configuration in the datasheet. FB voltage divider is populated with 169k/100k which should give 3.2V output at 1.22Vfb. Inductor is a coupled inductor wound on the same core with orientation dots exactly as datasheet says they should be. All traces are short and wide. Probing the circuit with a scope shows the expected SEPIC behavior with appropriate voltages where they should be (ie: coupling capacitor spends appropriate time at -Vin, etc). By all indications, the circuit is performing properly as a SEPIC converter.
My issue is that when powered from 1.2V input (NiMh high-discharge cell) I'm only getting 2.56V at output instead of the 3.2V programmed by the voltage divider. The load is a high-power 3535 power LED which supports up to 3A current. The NiMh cell easily supports 2-3A sustained draw, so this isn't an alkaline resistance issue. Vfb correctly shows 0.9V, which is below the 1.22V it should be regulating at. My expectation is that the LT1308B would continue to increase output voltage/current until Vfb settles at 1.22V but this isn't happening.
Input current @ 1.2V is 0.235A. Output current @ 2.56V is 0.012A. These aren't huge numbers by any stretch.
My only guess is that I'm hitting the 2A switch limit inside the LT1308B and a current-limiting operation is occurring which is causing the low output voltage/current. Could this be the case?
Further complicating the matter - when I use a 3.7V li-ion cell, I'm STILL getting the exact same measurements. 0.9Vfb and 2.56V output. The LT1308B is passing a huge amount of current to ground and quickly heats up in that scenario so I can't run it for long.
My circuit diagram looks basically identical to the one in the datasheet and all components are within recommended specs. Any recommendations?
Cheers!