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Battery Management System
Documents How do I select the size of my Sense Resistor for a Maxim Fuel Gauge?
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  • -MAX17201GEVKIT#: FAQ
    • How can I set the voltage to lower than 3.0V for battery empty, In the MAX17201EVKIT?
    • How do I select the size of my Sense Resistor for a Maxim Fuel Gauge?
    • How does current sense measurement error affect fuel gauging error?
    • How much current can the REG2 output of the MAX17201 supply? (and REG3 on MAX17211)?
    • How to prevent use of old batteries with MAX17201
    • In the MAX17201, are updates to the Secret handled separately from updates to the NVRAM?
    • In the MAX17201, why at no load state the current measurement offset error is too high and does not comply with the datasheet?
    • MAX17201 and MAX17261 configuration .ini file for primary cells
    • On a MAX17201 or other Maxim Fuel Gauge, if Config.SHDN is set to 1 to enter shutdown mode, do I need to clear Config.SHDN upon exiting shutdown mode?
    • The MAX17201GEVKIT does not go into shutdown mode after writing SHDN bit to 1, why is that?
    • Use of MAX17201 without using SHA256
    • What is the difference between fuel gauge host and pack side devices?
    • What is the difference between supply voltage and startup voltage on MAX17201
    • Where is the Vrecovery register in the MAX17201EVKIT GUI?
    • Why do I get a "Fail MTP" message on ModelGauge m5 Fuel Gauge tool when trying to program the NV memory of the MAX17201?
    • Why do Maxim fuel gauges, such as the MAX17201, have SHA-256 Secure Authentication?
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How do I select the size of my Sense Resistor for a Maxim Fuel Gauge?

The criteria to select the sense resistor in a Maxim Fuel Gauge should be to optimize the analog and digital range of the Fuel Gauge.
For the analog range, Maxim Fuel Gauges typically have a +/-51.2mV measurement range to measure the current across the sense resistor.  Based on the application maximum current, the sense resistor should be selected to make as much use of this measurement range as possible.
Current LSB:  1.5625µV/ RSENSE
Current Measurement Range: +/-51.2mV/RSENSE
For the digital range, the sense resistor should be considered to determine the LSB of the capacity registers in order to determine if the capacity of the battery will be less than the maximum capacity value.
Capacity LSB:  5.0µVH/ RSENSE
Maximum Capacity Value:  0x8000 * Capacity LSB
The selection criteria in the following table take these items into consideration and give some overlapping suggestions about battery size and sense resistor, but in the end, you will have to take the range/resolution into consideration if you are using very small or very large batteries or have very small or very large currents.
For example, if you have a very large battery with relatively low currents (32 Ah, <5A max current) it may seem acceptable to use a 10mΩ sense resistor on the analog side, because the application will not exceed the 51.2mV range.  However, because of the large battery, you will be over the 0x8000 capacity limit, so a smaller sense resistor should be selected.  Alternatively, you can use a scale value of CGAIN to keep the capacity value below 0x8000. 
On the other hand, if you use a sense resistor that is too small, it may not use the full analog or digital range.  The analog performance may not be optimized because the ADC range is not being fully utilized. If the sense resistor is selected such that the capacity LSB is too small, there will be quantization in the SOC calculation.  For example, a customer using a 10mΩ sense resistor (0.5mAh LSB) on a 200mAh battery will have 0.25% SOC resolution.  This will make internal calculations like mixing and empty compensation more granular, and will make the SOC reporting less smooth.  
Tags: Battery Management System MAX17201 000097444
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