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MAX3227 experiences communication abnormalities

Category: Hardware
Product Number: MAX3227E

Max3227 is used as the RS232 communication interface chip in a product design. A small probability of failure may occur in a batch of products as follows: the TX pin of max3227 sends data, while the RX pin can receive data normally. The schematic diagram is shown below.

  • Hello,

    Thank you for your inquiry. I would be happy to help. Could you explain the issue to me in more detail, please? Some specific questions I have are:

    When you mention the TX pin of the MAX3227E, are you referencing T1OUT or the UART6 TX connection shown in your schematic?

    How do you know a failure has occurred? Is the TX stuck high, low, or at ground, or is there something else that happens?

    Is the part damaged when a failure occurs, or does power cycling fix the issue?

    What happens right before the failure? For example,.is it normal operation or after some specific type of testing?

    Is this a new design or something already in production for some time?

    Thank you,

    Shasta

  • Dear Shasta
    Thank you for your replay.
    1.The TX pin I mentioned, which has no output, is pin 13 (T1OUT) of the max3227, while pin 11 of the max3227 receives data input, as observed on the oscilloscope.
    2.This malfunction was discovered during the testing phase after product installation, when testers identified abnormal RS232 serial communication and further analyzed and investigated the issue. Out of a total of 30 products in the same batch, two exhibited this malfunction. However, the fault did not result in the max3227 being burned out, and its receiving function remains normal, with a 13-pin level of 0.
    3.The issue could not be resolved by simply powering it back on. At the time of the malfunction, standardized communication testing was being conducted post-installation, with no additional special tests in progress.
    4.This is a small batch of products that has experienced this issue twice within the same batch. However, similar designs have been in use for a long time without encountering such problems before.
  • Hello,

    Thank you for this.  I have a couple more questions:

    (1) Can you confirm that you bought these parts directly from ADI, or an authorized distributor?

    (2) I do not see any ESD protection components on the T1OUT or R1IN lines. Do you have any ESD protection on the board?

    (3) Are you connecting the MAX3227 to another device over a long cable, or some other way? 

    Thank you,

    Shasta

  • Dear Shasta
    Thank you for your reply.
    1. Yes.
    2. No, there is no other ESD. The cable length is approximately 1m.
  • Thank you for your response. 

    Unfortunately, given the information we have, I cannot offer a definitive solution, or a clear explanation of the source of the problem. My understanding is that 2 boards out of a batch appear to be damaged at initial testing.  At this point, my inclination is that the part is damaged either during testing or assembly and this is likely as ESD issue.

    I would recommend adding protection components on the RS-232 lines to ensure that the part is not damaged under normal operating conditions. Additionally, please ensure that ESD protections are in place during assembly.  Please ensure that voltage and current levels on the IC do not exceed the Abs Max Ratings at any pin, but especially at T1OUT and R1IN.

    Thank you,

    Shasta