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AB resistance is not close to calibrated reading and measured Rw is higher than max spec

Category: Datasheet/Specs
Product Number: AD5235

I have several AD5235bruz25 ICs each in a very simple circuit.

I have VSS, B1, and B2 tied to GND, and I have PR/ and WP/ tied to VDD which is 5V. The A1 and A2 contacts are open and W1 and W2 are only connected to an open test point.

Here are the results of readings from 18 ICs. "Cal" is the calibrated AB resistance (ohms) computed from the % variance read from the IC. As you can see in the table, the AB measured resistance (ohms) is always greater than the factory calibrated reading, on average by 130 ohms. If I'm reading the data sheet right, should the Rab measured value actually be within 0.1% of the calibrated value? Also, with wiper setting at 0, the W1 and W2 resistances are much higher than the max 50 ohms (typ 30) indicated in the datasheet for wiper resistance, Rw.

I'll assume I'm maybe doing something wrong here. Any ideas? Again, the circuit is dead simple with nothing else connected beyond what's described above except the SPI signals connected to an MCU.

IC Tolerance (Hex) Cal Rab1 Rab1-Cal Rab2 Rab2-Cal W1 W2
1 0x8269 25602 25700 98 25720 118 84 86
2 0x8125 25286 25340 54 25350 64 86 87
3 0x82C6 25693 25820 127 25830 137 86 88
4 0x82F8 25742 25970 228 25990 248 91 91
5 0x000B 24990 25030 40 25020 30 88 89
6 0x81CB 25448 25650 202 25650 202 89 91
7 0x017E 24627 24720 93 24740 113 88 89
8 0x81A7 25413 25620 207 25650 237 90 92
9 0x82E2 25720 25780 60 25770 50 86 87
10 0x81C4 25441 25650 66 25650 209 90 92
11 0x807F 25124 25190 115 25210 86 87 87
12 0x8424 26035 26150 225 26160 125 86 87
13 0x8258 25505 25640 135 25660 155 86 87
14 0x838A 25884 26100 216 26100 216 91 93
15 0x8395 25895 25960 65 25960 65 87 88
16 0x002A 24959 25050 91 25020 61 89 90
17 0x8478 26117 26350 233 26390 273 91 93
18 0x842A 26041 26140 99 26140 99 86 87
  AVG 130   138 88 89

Edit Notes

Added raw hex tolerance values to table
[edited by: mbratch at 2:48 AM (GMT -5) on 21 Jan 2026]
  • Hello ,

    We'll take a look at this and get back to you soon.

    ,

    Can you help address the query above?

    Thank you.

    Regards,
    Paul

  • Hi,

    Offset is likely the fixed internal end resistance which is additive to the calibrated value, while the high wiper resistanceis common when using standard multimeters with low test currents. Could you please share the raw 16-bit hex value from the tolerance register and clarify if you are measuring with a standard 2/4-wire setup?

    Regards,

    Den

  • Hello  

    I have added the raw hex tolerance register values to the table in my original post.

    I'm not sure I follow what you mean by "standard 2/4-wire setup". Could you please clarify?

    You mentioned, "Offset is likely the fixed internal end resistance which is additive to the calibrated value". The data sheet doesn't mention anything about this resistance, but based upon my measurements and study of the datasheet, I assumed that there was such an additional "end resistance" between the B terminal and the top series resistance Rs, as well as possibly between the A terminal and the bottom series resistance. This is because the calculation given in the datasheet, Rwb(D) = Rab*(D/1024) + Rw, uses a 1024 factor, although there are only 1023 Rs resistors between A and B. Also, on page 21 of the Rev F datasheet, it shows a formula indicating Rs = Rab/1024 along with a simple diagram. These further imply that the resistance between terminal A and the 1023 position of the wiper is Rs, although I don't think measurements bear this out.

    If there is such a resistance at either end or both, the variance of such a resistance is fairly wide between ICs and digipot channels based upon the measurements. What I found I need to do for accurate calibration is to measure and store Rwb(0) and Rwb(1023) for each digipot channel, then use the formula Rwb(D) = Rwb(0) + (Rwb(1023)-Rwb(0))*(D/1023).

  • Hi,

    That behavior is might be expected, the factory 'Cal' value reflects only the internal resistor ladder, while your meter reads the full path including internal lead resistance and package parasitics. Regarding your question: a standard '2-wire' measurement adds your test probe resistance to the result, whereas a '4-wire' (Kelvin) setup uses separate sense lines to cancel that error out. Could you share the dmm model/test current, whether parts were measured in-circuit or off-board, and confirm VDD was 5.0 V?(since wiper resistance depends on VDD and temp)

    Br,

    Den

  • Hello Den

    Thanks for the explanation. I am using a 2-wire setup. The DMM is a Fluke Model 172.

    I do understand that there is additional internal resistance and package parasitics as well ass some inherent resistance in the test probes. The test probe resistance is negligible compared to the resistance values I'm seeing that are in the table I have shown. I measured the parts in-circuit. The VDD is 5vdc and I measured Rab right at the lead on the part, so there was no path between that lead and the probe. The wiper resistance I measured at a terminal on my circuit board. The path from the wiper lead on the component and the terminal only passed through an ADG715 analog switch with the path on the switch turned on. Per the data sheet for the ADG715, this should introduce < 10 ohms of resistance.

    Mark

  • Hi,

    Fluke is fine, but a handheld dmm in 2-wire mode will include any series elements such as board traces, solder joints, the ADG715, the meter’s test current etc. the factory 'Cal' value is the ladder resistance, so the ~130 ohm offset you see (~0.5% on a 25 kΩ ladder) looks consistent with additional end/package/board series resistance, and the tight spread across 18 units kinda ponts to a probable measurement/path effect than device failures. I do apologize, but can you try these quick checks:  try measuring with the ADG715 bypassed by probing directly at the AD5235 wiper pin with the device powered and set to midscale (code 0x200), using either a force-current/measure-voltage method or a 4-wire setup if available (recommended). For RAB verification, a 4-wire measurement directly at the IC pads would eliminate lead resistance. If still the same, please provide also device date/lot codes so I can on my end as well.

    Br,

    Den