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Thermocouple measurement interface

Thread Summary

The user inquires about the correct method to connect a thermocouple to the LTC2487. The final answer confirms that connecting the thermocouple + side to the LTC2487 via an LPF and the - side to GND, then to the LTC2487 via LPF (option 1) is valid, as is option 3, which includes a 1MΩ resistor between the - side and GND. Option 2 is incorrect due to the thermocouple being electrically floating. The engineer suggests considering newer ADCs like the AD7124-4, AD7124-8, and AD4129-8 for improved performance and integrated features.
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Category: Hardware
Product Number: LTC2487

Hi,
Thank you for your always support.
I would like to connect a thermocouple using the LTC2487, and I would appreciate any advice on the interface circuit.

Regarding connecting the red circle as the thermocouple body and the positive and negative wires to the LPF,
Is the attached connection method okay?
To improve temperature accuracy, use an external thermistor instead of the internal temperature sensor.

Which is generally correct ?

1. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect to GND, then connect to LTC2487 via LPF
2. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect directly to LPF without connecting to GND
3. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect Insert a resistor and connect to GND, then connect to LPF

The above confirmation is based on the recommended circuits for AD7792 and AD8494.
The recommended circuit for the AD7792 is to connect it directly to the LPF without connecting it to GND.
The AD8494 has a 1MΩ resistor inserted.




Best regards,

  • Hi  ,

    I am currently looking into this. I will get back to you soon. Thank you for your patience.

    Regards,

    JC

  • Hi  ,

    Firstly, thermocouples are floating sensors. They require biasing to set the sensor voltage DC operating point.

    In your connections:

    1. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect to GND, then connect to LTC2487 via LPF

      • In this configuration, the negative thermocouple lead is referenced to ground. This is a valid connection. Since the sensor is biased to ground, the LTC2487 can measure the full differential thermocouple voltage within its allowable +/-FS differential input range.

     2. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect directly to LPF without connecting to GND

      • This configuration is incorrect. With no bias, the thermocouple is electrically floating. This can cause unstable behavior, increased noise susceptibility, and inaccurate temperature readings.

     3. Thermocouple + side: Connect to LTC2487 via LPF / Thermocouple - side: Connect Insert a resistor and connect to GND, then connect to LPF

      • This configuration is also valid. Adding a high-value resistor such as 1Mohm from the negative thermocouple lead to ground provides a proper DC bias. The small leakage currents of the LTC2487 produce voltage drop across this resistor, while still supplying a stable bias point for the thermocouple.

    Would you be open to considering our newer Sigma--Delta ADCs? These devices provide higher integration and flexible digital filter options, enabling user to optimize performance by balancing speed and noise performance. They also support simultaneous 50/60Hz rejection and offer simplified sensor interface for thermocouples and thermistors.

    The AD7124-4 and AD7124-8 are 24-bit ADCs with integrated PGA (gain up to 128) and a built-in VBIAS generator that simplifies thermocouple biasing. The  AD7124-8 supports up to 8 differential or 15 pseudo-differential inputs, while the AD7124-4 supports 4 differential or 7 pseudo-differential inputs, making them suitable for multi-channel, multiplexed sensor systems. The built-in diagnostics enhances system robustness and reliability. We also have available reference design for thermocouple and thermistor measurement using the AD7124 that you may use as reference.

    Meanwhile, the AD4129-8 is an ultra-low power 16-bit ADC that includes a PGA (gain up to 128), a VBIAS generator, and an integrates FIFO. It supports 8 differential or 16 pseudo-differential inputs and also offers diagnostics feature.

    Regards,

    JC

  • Hi JCCillion-san,

    Thank you for your advice.
    My worries have been resolved. I will inquire with the customer about the new product.
    However, the AD7124 may be too high spec for the customer.
    If I receive any inquiries from customers, would appreciate your support again.

    Thank you !

  • Hi  ,

    Additional note for connection 1, ensure that neither thermocouple lead is referenced to earth elsewhere in the system.

    Regards,

    JC

  • Hi JCCillion-san

    Understood. I will take care of it. I will also inform our customers to be extra careful.
    Thank you so much for your support.